Textile Dictionary :
Abrasion
Wet processors (laundries) try to make garments look worn or faded by scraping or rubbing
the surface of the fabric causing abrasion. Pumice stones are most frequently used. (see
stone washing)
Acetate/Triacetate
The oldest man-made fibre and the first one made using tree pulp. Fabrics were made from
acetate during World War 1 and used in airplane wings. Acetate has fair absorbency, high
luster, (silk like) poor abrasion resistance, poor fastness to the sun and low strength
which reduces 30% when wet.
Acid Wash (also know as Marble Wash/Moon Wash/Snow Wash)
Patented by the the Italian Candida Laundry company in 1986, the finish gave indigo jeans
sharp contrasts. The process was achieved by soaking pumice stones in chlorine and letting
these stones create contrast.
Acrylic
Synthetic fibre that is made with just the right combination of coal, air, water,
petroleum and limestone. The fibre has fair affinity to dye, and pills easily.
Azoic Dyes
Azoic dyes are insoluble pigments formed within the fibre by padding, first with a soluble
coupling compound and then with a diazotized base.
Bartak
A sewing procedure that reinforces stress points on jeans, usually front flies, pocket
openings and crotch joins of inseams. Thankfully there is a bartak machine.
Basket Weave
A fabric weave where more than one filling threads pass over and under the same number of
threads on alternate rows of the warp.
Bedford Cord
A fabric weave with ribs down the length of the fabric. The ribs can be any width. Looks
like an uncut unbrushed corduroy without a velvet feeling.
Big E
Jeans made by Levi Strauss before 1971 where the "E" on the LEVI tab was a
capital.
Bleach
Laundries use this chemical to make denim jeans fade. Liquid bleach is usually an aqueous
solution of sodium hypochlorite, and dry powdered bleaches contain chloride of lime
(calcium hypochlorite). Because chlorine destroys silk and wool, commercial hypochlorite
bleaches should never be used on these fibres.
Bleaching
An industrial finishing process that takes off natural and artificial impurities from yarn
or fabric. Also a process for laundries to make denim jeans fade.
Boll Weevil
This beetle is the most serious pest confronting cotton farmers. The boll weevil affects
cotton production throughout North America. It is estimated that between 3,000,000 and
5,000,000 bales of cotton are destroyed annually by this pest. Each spring adult boll
weevils deposit between 100-300 eggs in cotton buds. Because it takes only two to three
weeks for an egg to develop into an adult, it is possible that two to ten generations of
the beetle are created each year.
Insecticides cannot stop the boll weevil because the larvae lives inside the cotton boll
where it destroys both seeds and surrounding fibres.
Organic farmers control the beetle by mowing down and ploughing their crops completely at
the end of each season taking away the place for the pest to hide.
Broken Twill
A denim fabric weave first used by Wrangler in 1964 in their jeans style 13MWZ.
The diagonal weave of the twill is intentionally interrupted to form a random design. Used
prominently in the 1980's by designer jeans brands like Sasson, Jordache and Calvin Klein
with their dark prewash jeans and of course originally made famous by Wrangler.
Bull Denim
A 3x1 twill weave piece dyed fabric, made from coarse yarns. Weights can vary from 9
ozs/sq yard up to the standard 14 ozs/sq yard. It's basically a denim without indigo!
Canvas
The simplest weave in textiles is a plain weave (1x1) where the filling yarn is passed
over and under individual warp yarns. Using thick yarns, makes the fabric into a canvas.
Carding
The industrial yarn preparation process where raw cotton is separated, opened, cleaned and
made into sliver.
Catalyst
A substance or agent that initiates a chemical reaction and makes possible for it to
proceed.
Cellulose
The basic structural component of plant cell walls, cellulose comprises about 33 percent
of all vegetable matter (90 percent of cotton and 50 percent of wood are cellulose) and is
the most abundant of all naturally occurring organic compounds.
Cellulose is processed to produce papers, fibres and is chemically modified to yield
substances used in the manufacture of such items as rayon, plastics, and photographic
films. Other cellulose derivatives are used as adhesives, explosives, thickening agents
for foods, and in moisture-proof coatings.
Cellulosic Fibres
The chemical processing of short cotton fibres, linters, or wood pulp produce fibres like
rayon, acetate, and triacetate. Other materials modified to produce fibres include
protein, glass, metals, and rubber.
Chambray
A plain weave fabric, with a single but different warp and weft color. In jeanswear,
fabric mills usually use a medium depth indigo warp color and natural (unbleached) weft.
Chino
The name came from both the trouser style worn by British Colonial troops in the 1800's
and the fabric used for the fabric. Today a cotton trouser is considered as a chino and
the fabric would be considered as a tightly woven 2 ply right hand 3x1 combed cotton
twill.
Ciba-Geigy AG
Swiss multinational holding company created in 1970 in the merger of two concerns
headquartered in Basel-Ciba AG and J.R. Geigy SA. The group consists of affiliates in some
50 countries and is engaged in the manufacture and marketing of dyes and chemicals;
pharmaceuticals; plastics and additives; agricultural chemicals and fertilisers;
photographic products; and household and garden products and toiletries.
Combing
An industrial yarn preparation process where fibres are combed to make them parallel in
the sliver and short fibres are taken out.
Combed Yarn
A yarn whose sliver is combed - uses finer fibre than carded yarns and is more regular and
expensive than carded yarn.
Conventional Cotton
Most popular (commercial) system for growing cotton by feeding plants heavy dosages of
synthetic fertilisers, and eliminating competing species for maximum yields. Using toxic
pesticides (chemical herbicides, insecticides and defoliants) the process of providing
conventional cotton is dangerous to farmers, people who live near farms, as well as our
environment.
Corduroy
The French originally called this this lush velvety fabric "Cord Du Roi", cord
of the King. The fabric is ribbed throughout the length and the ribs are cut and sheared
so that a smooth velvety surface appears. Fourteen wale corduroy was one of the most
important jeans fabrics in the 1960's and 1970's when jeans became universal.
The fabric has a rounded plush velvet type cord, rib, or wale surface formed by cutting
the pile. The fabric is woven by having one warp and two fillings. After weaving the back
of the fabric is coated with glue, and the ribs are cut open down the centre. Once the
glue is removed from the face, the fabric is finished by a series of brushings, waxings,
and singeings.
When the pile is made from extra fillings rather than from extra warp yarn, the fabric is
called velveteen.
Core Spun Yarn
A yarn in which a base yarn is completely wrapped by a second yarn.
Cotton
Cotton, genus Gossypium, one of the world's most important crops, produces white fibrous
bolls that are manufactured into a highly versatile textile. The plant has white flowers,
which turn purple about two days after blooming, and large, divided leaves.
Length of fibre ranges from 3/8" to 2" (Egyptian, Sea Island). The longer the
fibre, the higher the price and the more luxurious the fabric.
Cotton withstands high temperatures, can be boiled and hot pressed. It is resistant to
abrasion has good affinity to dyes, and increases in strength 10% when wet.
The world's leading producers of cotton are China, the United States, India, Pakistan,
Uzbekistan, Brazil, Turkey, Australia, and Egypt.
Cotton Gin
On March 14, 1794, Eli Whitney patented his invention of a machine that could take seeds
out of cotton. Although one of the most important hardware developments in the history of
cotton textiles, Whitney's gin invention was pirated and this put Whitney's company out of
business by 1796.
Cotton inspection
The grading, and classing of cotton to facilitate interstate and foreign commerce in
cotton by providing official quality determinations.
Yarn Count
The size of yarn is defined by its weight and fineness. You may have: Tex=No. of
grams per kilometre; English Cotton Count= No. of 840 yd lengths per lb; Woollen
Count (YSW)=No. of 256 yd lengths per lb; Woollen Count (Dewsbury)=No. of yard
lengths per oz; Worsted Count= No. of 560 yd lengths per lb; Metric Count=
No. of kilometres per kilogram; Linen Count (Wet Spun)= No. of 300 yd. length per
lb; Jute Count= No. of lb per 14.400 yd; Denier= No. of grams per 9.000
metres; Decitex= No. of grams per 10.000 metres.
Courtaulds
One of the oldest and largest textile groups in the world. Divided today in 2 groups, Courtaulds
Textiles with fabric production, garment manufacturing and retail, and Courtaulds
Plc, a chemical company which produces fibres and has recently developed and marketed Tencel
®.
Crock
A term used to describe how dye rubs off fabric on skin or other fabric.
Defoliant
A chemical dust or spray applied to plants to cause their leaves to drop off prematurely.
Defoliants are frequently applied to cotton in order to facilitate harvesting. Defoliants
were employed in warfare to eliminate enemy food crops and potential areas of concealment
of enemy forces by South Vietnamese and U.S. forces in the Vietnam War; the most
controversial substance being the chemical compound known as Agent Orange.
Dips
Dips is used to describe fabric or yarn when they are immersed in dye. Indigo yarns are
dipped in an indigo bath usually 6 times but up to 16 times.
Dobby
A fabric with small geometric figures incorporated into the weave, it is made on special
looms.
Double Needle
A seam commonly used in Jeanswear garments (shirts, jeans, jackets) where a sewing machine
stitches two threads side by side for strength at one time.
Drawing/Drafting
The industrial process where slivers are pulled out after carding and/or combing.
Drill
Usually a left hand 2x1 weave, twill fabric.
Duck
Once known as a fabric lighter than canvas, today a duck is considered to be a synonym for
canvas or a plain weave cotton made from medium to coarse yarns.
Dungaree
Comes from the Hindi word used to describe the trousers worn by sailors from the Indian
port of Dungri many years ago.
DuPont
They brought you Nylon, Teflon, Lycra....
Dyeing
The industrial process to add color to fibre, yarn, fabric, or garments.
Eight O Seven (807)
The law that allows fabrics to be cut in the United States, garments to be assembled in
Mexico, Caribbean and Central American countries, returned to the United States with
tariff assessed only on the added value (sewing).
Enzymes
Are proteins and as such are present in all living cells. Enzymes speed up chemical
processes that would run very slowly if at all. They are non-toxic and readily broken
down. Enzymes are used in textile processing, mainly in the finishing of fabrics and
garments.
Fair to Middling
The name for the grade of cotton usually used in the spinning of yarns that will be used
for the production of denim fabric.
Fibre
The smallest textile component. A near microscopic, hairlike substance that may be natural
or manmade. Are units of matter having length at least 100 times their diameter or width.
Fibres suitable for textile use possess adequate length, fineness, strength, and
flexibility for yarn formation and fabric construction, and for withstanding the intended
use of the completed fabric. Other properties affecting textile fibre performance include
elasticity, crimp (waviness), moisture absorption, reaction to heat and sunlight, reaction
to the various chemicals applied during processing and in the dry cleaning or laundering
of the completed fabric, and resistance to insects and micro-organisms. The wide variation
of such properties among textile fibres determines their suitability for various uses.
Filling (also called weft)
The lengthwise, selvage to selvage horizontal, yarns carried over and under the warp.
Filling yarns generally have less twist than warp yarns because they are subjected to less
strain in the weaving process and therefore require less strength.
In pile-fabric constructions, such as velvet or velveteen, extra sets of warps are used to
form the pile. A single filling yarn is known as a pick.
Five Pocket Jean
Means your jean has 2 back pockets plus 2 front pockets and a coin pocket inside the front
right pocket.
Flannel
Any napped fabric be it, twill, plain weave, printed, yarn dyed or solid color.
Flax
A natural vegetable fibre composed mainly of cellulose that is processed from the stems of
the flax plant. The flax plant yields long fine fibres that can be from 2"-36"
in length while the color can range from light ivory to dark tan or grey.
Fox Fibre ®
Naturally Coloured Cotton, the fibres of which grow from seeds that already have their
color and do not need to be dyed. It is believed that six colors (pink, red, lavender,
brown, green and yellow) were developed by the ancient peoples of the Americas thousands
of years ago. Sally Fox managed to breed plants that bring the fibre quality of the wilder
brown cottons up to that required by modern spinning technology. FOXFIBRE® colors grow
best without chemicals, opening the door to organically grown cotton, the COLORGANIC®
cotton. Three shades are available today, Coyote Brown, Buffalo Brown and Palo Verde
Green.
Gabardine
A distinctive 45° or 63° warp face left hand twill if single plied yarns are used or
right hand twill of a two ply yarn is used in the weft. Gabardines are made from any fibre
not just cotton.
Ginning
The industrial process where seeds are taken out of picked cotton.
Good Middling
The name for the best grade of cotton.
Gray Goods/Loomstate/Greige/Grey
Words used to describe fabric that is just off the loom, woven but unfinished in any way.
Hand or Handle
The way a fabric feels. This is a very subjective judgment of the feel of a fabric and it
should help decide if a fabric is suitable for a specific end use. Hand may be crisp,
soft, drapeable, smooth, springy, stiff, cool, warm, rough, hard, limp, soapy........
Finishing and garment wash affect the final handle of a fabric.
Harness
The frame holding heddles that have warp yarns threaded through its eyes.
Heather/Cross Dye/Top Dye/Melange
A mixed fabric color is achieved (the best examples are grey t-shirts, socks or wool used
in suitings) by using different colors of fibre, and mixing them together. Black and white
fibre mixed will combine to give grey heather fibre.
Heddles
Steel wires, or thin flat steel strips held by the frame, with a loop or eye near the
centre through which one or more warp yarns pass on the loom so that the thread movement
is controllable in weaving. Heddles control the weave pattern and shed as the harnesses
are raised and lowered during the weaving.
Hemp
The controversial fibre with the bad image. Hemp is a low cost annual seed plant that
grows in most climates. Hemp's natural fibre and seed oil have over 25,000 possible
industrial applications and these were once competitors of wood pulp, cotton, and
petroleum products like inks, paints, plastics, solvents, sealants, and synthetic fabrics.
Hemp (official name cannabis sativa, L, from the Greek Kannabis ) fell
victim to the anti-drug sentiment of the times when the U.S. Congress passed the Marijuana
Tax Act in 1937. The intent of this law was to prohibit the use of marijuana, but it
created so much red tape that the production of industrial hemp became nearly impossible
in spite of all the products that derive from hemp. In his October 30, 1988, editorial in
California's most conservative newspaper, The Orange County Register, senior columnist
Alan Bock stated that "Since 1937, about half the forests in the world have been cut
down to make paper. If hemp had not been outlawed, most would still be standing,
oxygenating the planet."
Herringbone
Herringbone is a weave where twill warp stripes are created by running twills in different
directions.
Hoechst Celanese
Calls their company "a science-based, market-driven company, who produce and market
chemicals, fibres and films, engineering plastics, high-performance and specialty
materials, pharmaceuticals, and animal-health and crop-protection products". They are
the largest subsidiary of the Hoechst Group, a premier worldwide organisation with 280
companies in 120 countries and an annual sales volume of $28 billion.
Indigo
Indigo is a blue vat dyestuff, that was originally taken from the "Indigofera
tinctoria" plant by fermenting the leaves of the shrub. In 1897, fourteen years
after Adolf von Bayer identified the chemical structure of indigo, the chemical became
synthetically manufactured.
Indigo's inherent features are good colourfastness to water and light, a continually
fading and its inability to penetrate fibres completely. This allows the blue color in
jeans made from indigo to always look irregular and individual.
There is no dyestuff like it!
Intimate blend yarn
Different fibres are blended together to make a yarn composed of two fibres. The purpose
is to mix the properties and characteristics of individual fibres into one new mixed
fibre.
Jean
Comes from the French word "Genes" used to describe the pants sailors from Genoa
once wore.
While the historical definition implied that all jeans were made of denim, jeans today
usually refer to a garment that has 5 pockets (two in the front, two in the back and a
small change pocket on the front right pocket) and this style can be made using any kinds
of fabrics be it corduroy, twills, or bull denim.
Khaki
Khaki uniforms were introduced by Sir Harry Burnett Lumsden for British colonial troops in
India and were later widely used at the time of the Indian Mutiny (1857-58) and became the
official colour for uniforms of British armies, native and colonial, in India.
Today, the word is used both as a color and as a style of trouser. Khaki is a beige to
yellow military color and the garment is usually a men's army style trouser made of a
twill cotton fabric.
Laundry
A manufacturing company that takes unwashed jeans, and processes them. This processing
includes washing, stone washing, sandblasting, and garment dyeing. Laundries today are
critical in making jeans look commercial and wash development has become equally important
to fabric development in the jeanswear industry.
The best laundries and wash developments come from Italy, Japan and the United States.
Left Hand Twill
A fabric weave where the twill line runs from the top left hand corner of the fabric
towards the bottom right. Usually in piece dyed fabrics, left hand twill fabrics are woven
from single plied yarns in the warp. In the jeans industry Lee has always used Left Hand
twill denims as their basic denim.
Linen
A fibre taken from straw of the flax plant. The stems are steeped in water to remove
resinous matter and allow fermentation to take place. After fermentation is completed, the
fibrous material is separated from the woody matter and spun into thread. The fibre can be
from 2"-36" long with a natural color that varies from light ivory to dark tan
or grey. Linen is very absorbent, take dyes more readily than cotton but has poor
resiliency.
Loom
The weaving machine. Most famous loom manufacturers are Sulzer Rüti from Switzerland,
Picanol from Belgium, Dornier from France, Tsudakoma /Toyoda from Japan and Vamatex from
Italy.
The word loom (from Middle English lome, "tool") is applied to any set of
devices permitting a warp to be tensioned and a shed to be formed.
The warp shed is formed with the aid of heddles where one heddle is provided for each end
of warp thread. By pulling one end of the heddle or the other, the warp end can be
deflected to one side or the other of the main sheet of ends. The frame holding the
heddles is called a harness.
Today there are three kinds of looms: dummy shuttle, rapier, and fluid jet.
The dummy-shuttle type, the most successful of the shuttleless looms, makes use of a dummy
shuttle, a projectile that contains no weft but that passes through the shed in the manner
of a shuttle and leaves a trail of yarn behind it.
The rapier type conveys a pick of weft from a stationary package through the shed by means
of either a single rapier or a pair of rapiers. Rapiers are either rigid rods or flexible
steel tapes, which are straight when in the shed but on withdrawal are wound onto a wheel,
in order to save floor space. Rapier looms are, on the whole, simpler and more versatile
than dummy-shuttle looms but are slower in weaving speed.
There are of two kinds of fluid-jet looms, one employing a jet of air, the other a water
jet, to propel a measured length of weft through the shed. The significance of this is
that nothing solid is passed into the shed other than the weft, which eliminates the
difficulties normally associated with checking and warp protection, and reduces the noise
to an acceptable level. The machines can attain great weaving speed and output.
Loop Dyed
One of the three major industrial methods of dyeing indigo yarns
Lycra ®
Dupont's trademark for spandex fibre.
Lyocell (see Tencel)
The generic name given to the cellulosic fibre developed by Courtaulds and marketed by
them under the Tencel brand name.
Man made Fibre
Viscose and Acetate, derived from cellulose were almost all the man-made fibres in
existence before World War II. During the 1930s, after intensive fibre research, several
new synthetic fibres were produced experimentally which led to the production of nylon
(Dupont's invention), the first commercially successful synthetic-textile fibre.
Since that time, synthetic-fibre production has created polyesters, acrylics, polyolefins,
and others.
Mercerization
An industrial process used on yarn or fabrics to increase lustre as well as dye affinity.
It can also be used (on fabrics destined for the jeanswear industry) for keeping dye on
the surface of the yarns or fabrics so that dyes do not fully penetrate the fibre.
Natural Dyes
Up to to the middle of the 19th century there were only natural dyes and most of these
these were vegetable origin. Natural indigo being one of the more important dyes.
Natural dyes usually have no affinity for textile fibres until the fibres are treated with
aluminum, iron, or tin compounds to receive the dye (mordanting). This is a problematic
process and the dyes in any case have poor fastness to sun or abrasion.
Natural Fibres
Any hairlike raw material directly obtainable from an animal, vegetable, or mineral source
that can be convertible, after spinning, into yarns and then into woven cloth. The
usefulness of a fibre for commercial purposes is determined by it's length, strength,
pliability, elasticity, abrasion resistance, absorbency, and various surface properties
The earliest indication of hemp is in South East Asia in 4500 BC, linen in Egypt in 3400
BC, and cotton fibre use is in India in 3000 BC.
Nylon (PA)
Nylon is a synthetic fibre invented by DuPont that was used originally for hosiery but is
currently used in many applications. Nylon is naturally water repellent, easy to dye, and
very strong. These features have helped nylon replace cotton in many industrial uses like
bags and flags and is very popular for use in the outerwear apparel industry. Nylon has a
poor absorbency.
O.F., or A.F.
For Other Fibres (Altre Fibre), can be found on the Composition label of fabrics
containing recycled materials. Many of the fabrics produced in the Italian area of Prato
are made using yarns spun from blends of reclaimed wool (and, of course, other fibres!).
Optical Brighteners or Optical Whiteners
Chemicals that make fabrics appear to reflect more light than they really do, to make them
brighter (they convert ultraviolet light to visible light in the blue region). They are
sometimes used in the manufacture of fabrics and are often included in the formula of many
detergents sold for home use.
Organic Cotton
Cotton grown where toxic chemicals have been eliminated in all growing process steps.
Living soil (defined as being free of toxic chemicals for three years) is the basis of an
organic farm and organic farmers have proven when plants are healthy they are able to
resist insects, weeds and disease.
Overall
A one piece garment style usually made from denim or canvas. It is a pant with a bib top
and suspenders over shoulders and back. Originally a work wear product.
Overdye
Fabric dye process on denim fabrics. Most frequently used on indigo or black denim fabric
which is overdyed black.
Oxford
Originally made in Oxford, England, it is a plain weave fabric where 2 or more filling
yarns pass over and under 1 or more parallel warp yarns. It is possible to have 2x1, 2x2,
3x2, 4x4, or 8x8.
Used in dress shirtings where the warp is a color and the filling is natural. Also very
popular in nylon for outerwear jackets.
Oxidation
Where oxygen and another substance chemically join. Occurs when indigo yarn comes out of
the indigo bath between dips, and is critical for the the dyestuff to penetrate the fibre.
Padazoic
A little known dyestuff that was used in the late 1960's and early 1970's instead of
indigo when there was insufficient indigo production throughout the world to support the
demand.
Pigment Dyes
Dyes without affinity for fibre and are therefore held to fabric with resins. They are
available in almost any color and have been used extensively in the jeans wear industry by
fabric dyers who want to create fabrics that fade.
Pima Cotton
Cotton grown in Peru and America where the fibre length is long (1 3/8"-1 5/8")
and luxurious. A beautiful quality of cotton. The best available after Sea Island and
Egyptian cotton fibre.
Plain Weave
The simplest and most common fabric weave where the filling yarn passes over and under
each warp yarn in alternating rows.
Ply
All yarns are single ply unless twisted with another yarn. Terms used are: 2 ply if two
yarns are twisted together and 3 ply if three are twisted. Plied yarns are used to make
yarns stronger. In the jeans-wear industry it has become important to ply yarns in piece
dyed fabrics that are intended to endure a long stone wash cycle.
Points / Demerit Points
Visual fabric inspections require a numerical assessment to be made to areas of the fabric
where there are defects.
Polyamide (PA)
See Nylon.
Polyester (PES)
Polyester is made of chemicals derived from coal, air, water and oil.
Polyester is a strong fibre with a good dye affinity, a high luster and good resiliency.
In the 1960's polyester and cotton were blended and had mass market appeal due to the
blending of both fibres' strengths. Polyester's weak characteristics are that it pills,
and is non-absorbent.
Poplin
Name of a light weight tightly (more warp threads than filling) woven plain weave fabric
where a coarser yarn is used in the filling than the warp, leaving a slight rib effect
across the width of the goods.
US customs defines this fabric as "not of a square construction, whether napped or
not, weighing less than 200 gms per square metre, containing 33 or less warp ends and
filling picks per square centimetre".
Pumice Stones
A volcanic stone used for stone washing garments. Pumice is popular because of its
strength and light weight.
Quality Control
This term unfortunately can mean everything and nothing! It is normally used to imply
inspection of products throughout the manufacturing process to ensure that the finished
products meet the standards.
Ramie
The perennial stalk producing ramie plant has been cultivated in eastern Asia for fibre
since prehistoric times. Growing 3-8 feet high, with heart shaped leaves, the plant's
fibres was used in fabric in ancient Egypt and was known in Europe during the Middle Ages.
Ramie fibre did not achieve importance in the West until the 1930s.
Because of its desirable properties, including strength and durability, ramie has
frequently been promoted as a textile fibre of great potential.
Ramie fibre is pure white in colour, lustrous, moisture absorbent, and readily dyed. The
fibre is stronger than flax, cotton, or wool. Fabric made from ramie fibre is easily
laundered, increasing in strength when wet, and does not shrink or lose its shape. It
dries quickly and becomes smoother and more lustrous with repeated washings. Ramie is
resistant to mildew and other types of micro-organism attack and good fastness to sun.
Because ramie is brittle, spinning it is difficult and weaving is complicated because
ramie has a very hairy yarn surface.
Rayon
The synthetic fibre known as rayon is produced from regenerated cellulose (wood pulp) that
has been chemically treated. Fabrics made of rayon are strong, highly absorbent, and soft;
they drape well and can be dyed in brilliant, long-lasting colors. Rayon fibres are also
used as reinforcing cords in motor tires, and their excellent absorbency makes them useful
in medical and surgical materials. Rayon can be used alone or blended with other synthetic
or natural fibers. Since the mid-1980s rayon use has grown dramatically as new
formulations and blends have added more strength and softness to the fabric and have made
it more absorbent, more washable, and less vulnerable to wrinkling.
Right Hand Twill
A fabric weave where the twill line runs from the top right hand corner of the fabric
towards the bottom left. Usually in piece dyed fabrics right hand twills use two plied
yarns in the warp. In the jeans industry Levi's has always used Right Hand twills for
their basic denims in their 501 model as well as their other basic models.
Rivet
A metal accessory that is used for both reinforcement of stress points and for non
functional ornamentation.
Rope Dyed
Considered as the best possible method to dye indigo yarns
Sanding/Emerising
A fabric finishing process where fabrics are sanded (real sandpaper) to make the surface
soft without hair. Can be performed before or after dyeing.
Sanforize
A Cluett Peabody and Company trademark for the preshrinking fabric process that limits
residual fabric shrinkage to under 1%. Developed in the late 1920's by the Sanforize Co.,
the process was used on the garments in Wrangler's first jeans line in 1947.
Sandblast
A laundry process where jeans before washing are literally shot with guns of sand in order
to make the jeans look as if they have been worn. While originally done only by hand, this
processing has recently become automated. Chemicals are also now used in many laundries
replacing sand.
Satin and Sateen
A fabric weave where one yarn floats over a series of yarns before it interlaces once.
When the warp floats over a series of picks (at least four) the fabric is called satin.
When the filling floats over a series of ends the fabric is called sateen. Satin weaves
make fabric surfaces shiny and very smooth.
Scouring
An industrial process where dirt or starch (oil, grease, sizing) is taken off fabrics.
Screening
A laundry process where jeans are checked for quality, repaired, price tagged and packed.
Sea Island Cotton
Along with Egyptian cotton fibre, the finest grade of cotton available. The fibre can be
spun into yarn two times finer than Pima, the next best cotton grade.
Selvage Denim
Old 28/29 inch shuttle looms produced denim where selvages were closed. Vintage Levi's
jeans had a single red stripe along both selvages, Lee's had a blue/green along one,
Wrangler's was yellow. When vintage shopping for jeanswear check jackets and jeans for
selvages because they are a great clue to the real thing!
Shade Batching
The process of selecting batches of fabrics into homogeneous shade lots to obtain
consistent color continuity in garment making.
Shade Blanket
Where fabric is cut from each roll of fabric, sewn together, with roll numbers on the back
of each pad to allow manufacturers to wash and identify all shade colors of each roll.
This is an important tool in cutting apparel made from denim to ensure you cut garments
from the same shade group.
Shuttle
The weft insertion device that propels the filling yarn across (over and under) the warp
yarns. Shuttles used to be (shuttle looms) wooden with a metal tip.
Silicone
Silicones are silicon-containing polymer materials that have found wide use in industry
because of their great stability. They are available as fluids, sealant-adhesives,
mouldable resins, and rubbers. When the first silicone oil was made in the 1870s, its
insensitivity to both high and low temperatures was noted, but the first silicone rubbers
were not invented until 1943. In the 1950s silicones were developed commercially for the
aerospace and electronics industries but rapidly found applications in many fields,
especially construction. Some fluid silicons are used in garment finishing, to give a
smooth handle to fabrics.
Silk
Silk is the filament secreted by the silkworm when spinning its cocoon, and the name for
the threads, yarns, and fabrics made from the filament. Most commercial silk is produced
by the cultivated silkworm, Bombyx mori, which feeds exclusively on the leaves of certain
varieties of mulberry trees and spins a thin, white filament. Several species of wild
silkworm feed on oak, cherry, and mulberry leaves and produce a brown, hairy filament that
is three times the thickness of the cultivated filament and is called tussah silk.
Singeing
A phase of finishing when the fabric surface hair is burnt (or singed) using a controlled
flame, to give a clean appearance to the fabrics.
Sizing
Starch, gelatin, glue, wax that is added to fabrics in the finishing state to improve
touch or weight and to help fabric laying in the cutting phase. Denim fabrics for example
have almost 1 oz of sizing.
Sizing is also applied to reinforce warp yarns during weaving. Most common starches used
are corn in the United States, rice in Asia, and potato in Europe, or PVOH and other
chemical substances. Look out for fabrics containing P.C.P., a highly toxic chemical still
used sometimes as sizing agent!
Skewing
Twill fabrics have to be ensured not to skew or not unroll
Slasher Dyed
One of the three methods to dye indigo yarnSliver
Continuous strands of fibre untwisted that come from carding.
Slub Yarn
A yarn that is spun purposely to look irregular in shape (length and diameter). Usually
slub yarns are very regular in repeat and size.
Spandex (PU)
Generic name for man-made fibres derived from a resin called segmented polyurethane. It
has good stretch and recovery properties.
Spinning
Spinning is the process by which cotton, wool, flax, and other short fibres are twisted
together to produce a yarn or thread suitable for weaving into cloth, winding into rope or
cable, or used in sewing. (Long, continuous fibres, such as silk, are not spun. To achieve
strength and the appropriate thickness, they are thrown, or twisted, together.)
Staple
Short lengths of fibres, normally measured in inches or fraction of inches, like those
naturally found in cotton and wool. Silk, on the other hand, is the only natural fibre
that does not come in staple lengths but instead in filament lengths.
Stone wash
A type of wash where jeans are abraded with stones.
S-Twist Yarn
A left handed twisted yarn. See also Z-Twist.
Sulphur
A type of dyestuff used frequently on blacks, and neutrals (khaki's) while economical, has
only moderate fastness to washing and light.
Synthetic dyes
In 1856 William Henry Perkin, an English chemist, discovered the synthetic dye mauveine.
From this day forward, synthetic dyestuffs began to supplant natural dyes. The
synthetic-dye manufacturing industry was founded by Perkin in 1857, when he set up
facilities near London for the commercial production of mauveine and, later, of other
synthetic dyes. Other dye-making factories followed both in the U.K. and continental
Europe, and new dyes began to appear on the market.
Synthetic Fibres
Chemicals combined into large molecules called polymers, produce fibres like nylon,
polyester, spandex, acrylic, modacrylic, olefin, saran, spandex, and vinyon.
Tencel ®
A cellulose fibre invented by Courtaulds using a non-chemical solvent. It was originally
developed to produce viscose fibres without polluting the environment. The end result was
a new fibre which was not only environmentally friendly (more than any other fibre) but
also featured very high strength and a wonderful touch.
Textile Industry
Derived from the Latin "texere" (to weave), and originally used to describe
woven fabrics, textiles has become a general term for fibres, yarns, and other materials
that can be made into fabrics as well as for woven or knitted fabrics. Threads, cords,
ropes, braids, lace, embroidery, nets, bonding, felting, or tufting are textiles.
Textile Finishing
The non coloring process to make woven or knitted fabric more acceptable to the consumer.
Finishing processes include bleaching prior to dyeing; treatments, sizing applied after
dyeing affecting touch treatments adding properties to enhance performance, such as
preshrinking. Greige fabric is generally dirty, harsh, unattractive and requires
considerable skill and imagination for conversion into a desirable product. Italian
textile mills are famous as being the best finishers in the world.
Trevira ®
A branded type of Polyester, produced by Hoechst Fibres Inc. It offers better Pilling
performance than regular Polyester.
Twill
The term twill designates both a textile weave characterised by diagonal structural
designs and the cloth made from that weave. The weave may be varied to produce broken or
intertwining effects. Twill fabrics are usually firm and are used especially in suits and
in sport and work clothes. Twill-weave fabrics are also used for linings, pockets, and
mattress ticking. Serge, gabardine, and cheviot are major types of twill.
Uneven Yarn
Ring Spun yarn is by nature never perfectly regular; these irregularities can be used to
give character to the yarn and subsequently to the fabric. It can be either light to give
a natural appearance, or pronounced, to give an "antique" effect.
Even Open End yarns can sometimes reproduce the antique effect, although they are very
regular and cannot give a natural effect.
Velour
A knit or woven fabric with a thick, short, cut pile.
Velvet
A fabric with a short, closely woven pile, originally made of silk, it is today made of
rayon, nylon, acrylic cut pile fabrics.
Virgin Fibres
Fibres never made into fabric before, primarily used for wool fibres (virgin wool), to
differentiate between these and reclaimed, reprocessed, and reused fibres.
Viscose Rayon
see Rayon
Wales
They are a series of ribs or ridges usually running lengthwise on woven fabrics. They
describe the pile ribs found on corduroy fabrics.
Warp
The lengthwise, vertical yarns carried over and under the weft. Warp yarns generally have
more twist than weft yarns because they are subjected to more strain in the weaving
process and therefore require more strength.
Weft (also called filling)
The lengthwise, selvage to selvage horizontal, yarns carried over and under the warp.
Filling yarns generally have less twist than warp yarns because they are subjected to less
strain in the weaving process and therefore require less strength.
In pile-fabric constructions, such as velvet or velveteen, extra sets of warps are used to
form the pile. A single filling yarn is known as a pick.
Width
One of the most controversial issues in fabric sale; it can be "selvage to
selvage", where the width value is inclusive of selvages, or "usable",
where the value indicates the fabric effectively cuttable.
Wrangler
This name will celebrate its 50th anniversary next year; the jeans were manufactured by a
Company called Blue Bell ( Blue Bell Overall established in North Carolina in 1904,
changed its name to Blue Bell Company in 1925. Blue Bell became eventually the biggest
work wear company in the world!). After the war, in 1947, Blue Bell started manufacturing
jeans for cowboys. The first model was No. 11MW.
X-Dyed Fabrics
Cross dyed fabrics present a two color weave, obtained using different color yarns in the
warp and in the weft.
XX
The original denim fabric used by Levi's for the production of their 501 jeans. According
to the legend, the name 501 itself derived from the lot number of this fabric.
Yarn
A generic term for a continuous strand spun from a group of natural or synthetic staple
fibres, or filaments, used in weaving, knitting to form textile fabrics.
Yarn Dyed
Or Color Wovens, are fabrics produced with yarns already dyed prior to the weaving
process.
Z-Twist
A right-handed twisted yarn, as opposed to S-Twist.