GAUGES AND INSTUMENTS

SERVICE DIAGNOSIS

Condition

Possible Cause

Correction

All Gauges Read High
("against the peg")
After Ignition Switch  is Turned "ON".

(a) Defective constant voltage limiter

(a) Test voltage at output (A) terminal (stuck points or an open heater coil), of constant voltage regulator. A steady voltage of approximately 12volts indicates limiter is malfunctioning.

A voltage limiter that is operating properly should normally have a voltage at the output terminal that is fluctuating between 0 and 7.0 volts.

It is, of course, impossible to obtain an accurate voltage reading. The fluctuating voltage reading will, however, indicate that the constant voltage regulator is functioning.

 

(b) Cluster not properly grounded to panel.

(b) Tighten cluster mounting screws.

 

 

 

Gauge Pointers do not Move when Ignition Switch is Turned "ON".

(a) Malfunctioning constant voltage limiter or an open circuit on battery side (input of limiter).

a) Test voltage limiter as outlined in "Testing Gauges in Vehicle". Check wiring, repair or replace as necessary.

 

 

 

Temperature Gauge Indicates Normal Operation. But the Fuel Gauge Indicates a Higher or Lower Fuel Level than Actually Exists

(a) Fuel tank sending unit or instrument panel fuel gauge is defective.

(a) Test sending unit and gauge as outlined in "Testing Gauges inVehicle".

(b) Fuel tank is improperly grounded.

(b) Test fuel tank for a good ground.

 

NOTE: Testing the system with the tank sending unit positioned for both "empty" and "full" is usually sufficient to determine the calibration in the range between these positions.

 

 

 

Fuel Gauge Indicates Correctly But Temperature Gauge Indicates Higher or Lower Temperature than Actual Engine Temperature

(a) Defective instrument panel temperature gauge, wiring or defective temperature sending unit in engine.

(a) Test wiring, repair or replace as necessary. Test gauge and sending unit as outlined in "Testing Gauges in Vehicle".

 

 

 

Erratic Temperature Gauge Operation

(a) Loose or dirty electrical connections.

(a) Clean and tighten all electrical connections and recheck the gauge operation.

 

 

 

Erratic Operation of Fuel Gauge

(a) Loose or dirty electrical connections or faulty fuel tank sending unit.

(a) Test the fuel gauge sending unit,and proceed as follows:
Clean and tighten all electrical connections.

Make sure that the fuel tank sending unit is grounded to the tank and that the tank is grounded to the frame.
 

 

 

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