Should
I use screws or nails?
nails are cheaper and easier, but screws generally work better. Use drywall
screws instead of wood screws. Drywall screws are usually stronger and
you don`t have to drill pilot holes, just drive them straight into the
wood. I would highly recommend that you use screws for the surface, even
if you nail the frame together. It`s a real bitch to get hung up on a
nail that is sticking out of the surface.
What
should I use for coping?
Metal (i.e.-steel) coping works best. plastic can also be used. If you
want to, you could even use pool coping. Use one continuous piece of coping
on each side instead of several small pieces. It`s also a bitch to hang
up on a coping seam.
What
about measurements?
The surface-supporting 2x4`s should be no more than 6 feet in length.
4 feet is usually a good measurement because you can simply cut 8 foot
2x4`s in half. They should be spaced no more than 8 inches apart (unless
you are building a vert ramp, in which case they can be slightly farther
apart at the top). Also, when designing your ramp, make sure you have
the correct amount of flat bottom. You don`t want your ramp to be too
fast or too slow.
What
about the foundation?
It`s easy if you are building on level ground. Otherwise, you`l have to
level the ramp somehow. One way is to build the frame first and then level
it by shoring it up with railroad ties, cinder blocks or whatever. Just
make sure it is stable. Another, more stable, more time-consuming way
is to drive a 6x6 post into the ground wherever your ramp needs support
and build the frame right onto these posts. Use a post-hole digger (available
for very little cash at your local K-mart. BOYCOTT WAL-MART.) to dig the
holes at least a foot deep and then pour cement around the posts. use
a carpenter`s level to make sure they are straight up.
What
about platforms?
VERY important. most people build shitty platforms. DON`T! A good, level,
stable platform makes a huge difference. It should be at least 4 feet
wide. Wider if your ramp is really big.
Ramp
width?
8 feet is really too narrow, unless you need to fit the ramp in the confines
of your garage or something. 12 feet is usually baseline, for a mini-ramp.
16 feet or wider is pure heaven.
What
about transitions?
take your time when cutting them out. make them as perfect as possible.
A rush job results in a shitty ramp. Most people cut one transition as
a template for the rest. This is a good idea. Make your template absolutely
perfect and MARK IT. That way, you won`t get confused about which transition
is the template. Use one template to trace the pattern for every transition.
If you use a different transition as a template every time, it`ll create
a compounding error, making your ramp impossible to surface. Also, make
sure that when you attach the transitions to the frame, they line up perfectly
or it will be impossible to surface.
How
do I position the surface support 2x4`s?
Attach them so that the 2 inch side will be against the surface of the
ramp. If you put them on so that the 4 inch side touches the surface,
it will weaken the ramp over time. By positioning them correctly, they
don`t bow as much from the weight of people skating the ramp. This will
just add to the overall life span of the ramp.
What
kind of plywood should I use?
Use the most inexpensive 3/4 inch plywood you can find for the transition
sides. When surfacing it, I would suggest using 2 layers of plywood that
add up to 3/4 inch in thickness (or more). For example, you could use
inexpensive 1/2 inch ply for the first layer and then cover that with
a better quality 1/4 inch layer. This will give you a strong, smooth surface.
Should
I layer it diagonally?
If you have the money to waste, go for it. The point of layering it is
this: the ramp will skate faster when you are riding with the grain and
slower when you are riding across the grain. Diagonal layering may provide
the best compromise, but it tends to be a big pain in the ass and a waste
of plywood. I suggest putting the surface on so that the grain runs lengthwise
on the ramp. You cover more ground going back and forth than you do along
the coping, so this should make it nice and fast.
Is
masonite a good surfacing material?
Some people think so. I don`t like it. It is fast and smooth, but those
are the only benefits. It is also very slippery, which I don`t like. Rain
destroys masonite quickly, so it is usually no good for outdoor ramps.
It works OK indoors, but creates a lot of dust when you skate it. If you
ever skate an indoor masonite ramp, you`ll notice that it gets really
dusty and hard to breathe after a while. Getting that shit in your lungs
is really bad for you. Some people swear by masonite, but I avoid it.
NOTICE: When putting a new
layer of plywood on the surface (over an existing layer), offset the seams.
If the seams on the new layer line up with the seams on the old layer,
it`ll break up faster. By offsetting the seams, you are avoiding this
problem.
Thanks to Andy.
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