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Engine Tightening Torques | Chassis Tightening Torques
Chassis Tightening Torques
Item
|
Thread Size
|
Nm
|
ft.lb
|
Remarks
|
Lower & upper handlerbar holder
|
M8
|
23
|
17
|
|
Lower handlerbar holder
|
M12
|
40
|
29
|
|
Upper bracket and steering shaft
|
M22
|
130
|
94
|
|
Ring nut (steering shaft)
|
M25
|
3
|
2.2
|
See Note
|
Brake hose joint and lower bracket
|
M6
|
7
|
5.1
|
|
Front brake master cylinder cap
|
M4
|
2
|
1.4
|
|
Upper bracket and inner tube
|
M6
|
10
|
7.2
|
|
Front brake master cylinder
|
M6
|
10
|
7.2
|
|
Union bolt (brake hose)
|
M10
|
30
|
22
|
|
Muffler stay and frame
|
M8
|
26
|
19
|
|
Muffler stay and muffler
|
M10
|
30
|
22
|
|
Ignition coil
|
M6
|
7
|
5.1
|
|
Swingarm pivot shaft
|
M18
|
125
|
90
|
|
Relay arm and swingarm
|
M12
|
59
|
43
|
|
Relay arm and connecting rod
|
M12
|
59
|
43
|
|
Relay arm and shock absorber
|
M10
|
40
|
29
|
|
Rear shock absorber, connecting rod and frame
|
M12
|
59
|
43
|
|
Drive belt case (upper) and swingarm
|
M6
|
10
|
7.2
|
|
Drive belt case (lower) and swingarm
|
M6
|
7
|
5.1
|
|
Mud guard and swingarm
|
M6
|
7
|
5.1
|
|
Fuel petcock and fuel tank
|
M6
|
7
|
5.1
|
|
Fuel sender and fuel tank
|
M6
|
7
|
5.1
|
|
Fuel tank (rear) and frame
|
M6
|
7
|
5.1
|
|
Meter cover and fuel tank
|
M6
|
7
|
5.1
|
|
Side cover and frame
|
M6
|
7
|
5.1
|
|
Starter relay and battery positive lead
|
M6
|
7
|
5.1
|
|
Starter relay and starter motor lead
|
M6
|
7
|
5.1
|
|
Rear fender side mold and rear fender stay
|
M8
|
30
|
22
|
|
Sidestand bolt and nut
|
M10
|
48
|
35
|
|
footrest bracket and fram
|
M10
|
48
|
35
|
|
Rear footrest and frame
|
M8
|
23
|
17
|
|
Rear master cylander and rear brake bracket
|
M8
|
23
|
17
|
|
Rear brake reservoir tank
|
M6
|
4
|
2.9
|
|
Union bolt (rear brake hose)
|
M10
|
30
|
22
|
|
Footrest bracket and rear brake bracket
|
M8
|
16
|
11
|
|
Footrest bracket and shift rod bracket
|
M8
|
16
|
11
|
|
Front wheel axle
|
M18
|
78
|
56
|
|
Front wheel axle pinch bolt
|
M8
|
19
|
13
|
|
Rear wheel axle nut
|
M18
|
150
|
110
|
|
Front brake caliper
|
M10
|
40
|
29
|
|
Rear brake caliper
|
M10
|
40
|
29
|
|
Brake disc and wheel
|
M8
|
23
|
17
|
Lt
|
Caliper bleed screw
|
M8
|
6
|
4.3
|
|
Drive pulley and rear wheel cluch hub
|
M12
|
95
|
68
|
|
Rear brake caliper bracket and swingarm
|
M10
|
48
|
35
|
|
Engine monting bolt (cylander head and engine stay)
|
M10
|
48
|
35
|
|
Engine monting bolt (crankcase and engine stay)
|
M12
|
88
|
64
|
|
Engine monting bolt (crankcase and frame)
|
M12
|
88
|
64
|
|
Engine stay and frame
|
M10
|
48
|
35
|
|
Transfer gear case stay and frame
|
M8
|
30
|
22
|
|
Note: First, tighten the ring nut to about 52 Nm (37 ft.bl) with a torque wrench, then loosen the ring nut completely. Retighten the ring nut to specification.
|
Lt = Locttite
|