This can be done in almost any car. Best usage is for hatchbacks though. I have
personally seen it done in my '89 GT, a '93 Probe and an '01 Celica. The advantage to
this type of enclosure is severe weight reduction and saves a lot of space. Not to
mention that you would probably score some major points in a stereo comp.
The 1st thing you want to do is remove your spare tire & all of the equipment
that
goes with it. You then want to vacuum out all of the dirt, garbage & crap that has
gotten into the spare tire well. After cleaning it out, wipe it down with a wet or damp
rag to ensure cleanliness.
You may at this time begin pouring water into the well to measure how much air
space
you have. My figures have told me that there is about 2 cubes of air after you seal
the enclosure.
Now buy a rattle can of noise blocker that you can get from most any car stereo
shop.
You will need to make sure to get as much of the noise blocker insulation out as you
can. Make sure to coat the entire interior of the spare tire well. I was able to get
away with just using one can. However, I would suggest using 2. Let that dry & then
continue.
You will now need to purchase a large piece of 3/4" MDF. Once you have measured
and
cut the MDF down to a size and shape that will fit over your spare tire well, you will
want at least a 6" space of overlap beyond the exterior of the spare tire well, coat
the area where the MDF will be in direct contact with the metal of the hatch area
with calking, preferably a white plumbing type. Make sure that you have already cut
the hole in the MDF for your subwoofer. Before the calking has a chance to dry, using
self tapping screws to secure the MDF to the car. Make sure that the screws are
about 1/2" longer than you need to get through the MDF & your cars sheet metal. Put
a screw in once every 6" or so all the way around. Make sure to seal all joints & areas
where the MDF makes contact or there is a gap to seal it and prevent air leaks. Let
that dry for 12 to 24
hrs.
After it is dry, measure the space between the bottom of the tire well to the inside
of the MDF. Now cut 2 pieces of 2x4 and screw them into place with a screw through
the top of the MDF and one through the bottom of the tire well. These are stiffening
braces that will prevent excessive noise and flexing of the
sheet metal.
Now, depending upon the size of your subwoofer and it's requirements, you may be
able to get away with just using it as a sealed enclosure. However, I was unable to do
so. I used a 9" long port 3" in diameter to get the proper sound out of it. I am also
running a 12" Rockford Fosgate HX2. All of this will now need to have the finishing
touches, such as carpeting and running wires. I used the hatch carpet & just cut holes
in it for the subwoofer and the port. Some of you won't mind doing this and some will.
At this point everything is up to you for your own personal preferences. Now the
weight of this whole install will probably be equal to or less than the weight your spare
tire was taking up.
If you want to keep your spare tire, I would suggest doing a custom mounting or
secure it to the side somehow. In my personal experience, I have only needed to use
my spare tire 2 times & that was when I had old worthless tires on my car. If you
have good tires and are a reasonable driver, you will
probably never need to
use it.
Well, that’s it.