Automotive Emissions Controls
Course # AUTO 067x3
Mon & Wed 6pm- 9pm (one semester -- 18wks)



Text Required:
    Department of Consumer Affairs, Clean Air Car Course (student workbook), Sacramento, Ca. 95827
    Department of Consumer Affairs, Smog Check (inspection manual revision 5), Sacramento, Ca. 95287
    Department of Consumer Affairs, Clean Air Car Course Training Manual, Sacramento, Ca. 95287
    State of California, Automotive Repair Dealer & Licensed Smog Check Stations, Sacramento, Ca. 95287
    Jendham, Introduction to OBD II System (technical training manual) , San Diego, Ca. 92128-4104


Clean Air Car Course:
Module I -- Rules and Regulation, Week 1-2
To successfully complete this module student must demonstrate knowledge of:
    1. Program description and goals
    2. Definition and requirements for licensed stations
    3. Requirements for licensed inspectors
    4. Requirements for smog check Technicians
    5. Referee stations, referrals, and actions
    6. Quality assurance audits
    7. Emission control system warranty
    8. Estimates, work orders, cost limits, and subletting
    9. Bar regulations, citation questions

Module II -- Electricity (review) Unit 1-10, Week 3-8
Unit I -- Electricity
To successfully complete this module student must demonstrate knowledge of:
    1. Electron theory
    2. The terms: amperes, voltage, and resistance (ohms)
    3. Ability to utilize Ohms Law in problem solving
    4. Series and parallel circuits
    5. Electromagnetism and induction theory
    6. Capacitors, resistors, diodes, and transistors etc.
    7. Circuit protection devices
    8. Electrical circuit shorts, opens, and grounds
Unit II -- Wiring Diagrams
To successfully complete this module student must demonstrate knowledge of:
    1. Wire color coding as related to diagrams
    2. Diagram legend symbols
    3. Circuits tracing procedures
    4. Component identification on vehicle as noted in diagrams
Unit III -- Meters
To successfully complete this module student must demonstrate knowledge of:
    1. Checking and understanding circuit continuity using an ohmmeter
    2. Measuring and understanding circuit resistance using an ohmmeter
    3. Measuring and understanding circuit voltage using a voltmeter
    4. Measuring and understanding voltage drop using a voltmeter
    5. Measuring and understanding current flow using an ammeter
    6. Measuring and understanding circuit drain using an ammeter
    7. Proper digital multimeter meter mode selection and ability to correctly read meter scale for test
Unit  IV -- Vacuum Diagrams
To successfully complete this section the student must demonstrate knowledge of:
    1. Vacuum circuit tracing procedures
    2. Component identification on vehicle as noted in diagrams
    3. Diagram acronyms
    4. Three main vacuum courses and their characteristics
Unit V -- Smog: cause and effect
To successfully complete this section the student must demonstrate knowledge of:
    1. Combustion process in internal combustion engines
    2. Formation and effects of carbon monoxide
    3. Formation and effects of hydrocarbons
    4. Formation and effects of oxides of nitrogen
    5. Federal and state efforts to control air pollutants from vehicles
Unit VI -- Engine Theory
To successfully complete this section the student must demonstrate knowledge of :
    1. Basic mechanical engine components
    2. Four stroke theory of internal combustion engine
    3. Engine vacuum
    4. Camshaft timing and valve overlap
    5. Engine cylinder sealing component
    6. Combustion chamber design
    7. Flame front travel and quenching
    8. Engine coolant temperature as it affects emissions
Unit VII -- Basic Ignition Systems
To successfully complete this section the student must demonstrate knowledge of:
    1. Basic components and circuitry of primary ignition system
    2. Basic components and circuitry of secondary ignition system
    3. Theory and operation of ignition coil
    4. Theory and operation of distributor
    5. Operation and inspection of spark plugs
    6. Theory and operation of spark timing systems
    7. Theory and operation of timing light
Unit VIII -- Engine Scopes
To successfully complete this section the student must demonstrate knowledge of:
    1. Basic operation, hook up, and adjustments of an automotive oscilloscope
    2. Oscilloscope screen voltage/time scales
    3. Scope patterns: superimposed, raster, and parade
    4. Identification and interpretation of primary and secondary wave form patterns
    5. Analyze abnormal scope patterns
    6. Ignition coil output test, and reserve
    7. Review cylinder balance test
Unit IX -- Fuel Systems
To successfully complete this section the student must demonstrate knowledge of:
    1. Characteristics of fuel: general chemical make-up, additives, octane, unleaded
    2. Theory and operation of fuel supply systems
    3. Theory and operation of air intake systems
    4. Identification and operation of Carburetor parts
    5. Theory and operation of carburetor circuits: main metering, idle, accelerator pump, choke, power
    6. Types of carburetor
    7. Theory and operation of secondary circuits on one/two stage carburetors
    8. Theory, operation, and adjustment of multiple carburetors
    9. Troubleshooting, cleaning, and ,adjustment of carburetor
Unit X -- Four Gas Analyzers
To successfully complete this section the student must demonstrate knowledge of:
    1. Components and operation of a basic four gas analyzer
    2. Hydrocarbon emissions and its relationship to engine performance
    3. Carbon monoxide emission and it relationship to engine performance
    4. Carbon dioxide emissions and its relationship to engine performance
    5. Oxygen content in engine exhaust and its relationship engine performance
    6. Relationship of four gases each other and stoichiometric air/fuel ratio
    7. Ability to troubleshoot engine performance problems using four gas analyzer
    8. Idle mixture adjustments procedure
    9. Idle speed adjustments
Module III -- Operation and Identification of Vehicle Emission Controls, Weeks 9-11
To successfully complete this section the student must demonstrate knowledge of:
    1. Ability to identify a missing, modified, disconnected or defective emission control system
    2. Ability to perform a visual inspection of emission control system for completeness and approved parts
    3. Ability to perform a functional test of the exhaust gas recalculation system, ignition, timing,                                          check engine light
    4. Theory, operation, inspection, and testing of the following emission control system
        a. Positive crankcase ventilation
        b. Evaporative control
        c. Air induction pre-heat
        d. Exhaust gas recalculation
        e. Air injection
        f. Catalytic convertor
        g. Spark controls
        h. Thermal reactors
        i. Retrofit devices
    5. Testing of dual and alternate fuel vehicles following Bureau procedures
Module IV -- Student Workbook Week 12
    1. Vehicle Identification
    2. System Application
    3. Gray Market Vehicles
    4. Engine Changes
    5. Laboratory Assignments
Module V -- Tas Operation and Testing Procedures Weeks13-14
    1. Tas basic
    2. Tas Maintenance and lockouts
    3. Vehicle Inspection Procedures
    4. Laboratory



BAR 97 Transition Class: (8hrs.) Weeks 15-16

    1. ASM Dynamometer Operation and Testing
    2. 5 Gas Exhaust Emissions  NOx
    3. Catalytic Converter Efficiency
    4. General Procedures
    5. Preparing to test the Vehicle
    6. Initiating the Test
    7. Performing the Test
    8. Optional Emission test Sequences
    9. Visual Inspection and functional test requirements
    10. BAR 97 customer awareness
    11. Basic Diagnostic Procedures


OBD II System: (20 hrs) Weeks 17-19

    1. Introduction, History of OBD II
    2. Government and SAE Regulation
    3. OBD II Dianostics
    4. Reference Information

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