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Capabilities
Major New Features in GMS V4.0
New state of the art Graphics Subsystem:
Major new Surface/Solid Modeler revision featuring:
GMSWorks 4.1 is the latest release of the CAD/CAM software that has been helping engineers design and manufacture complex parts since 1982. This computer aided design and manufacturing (CAD/CAM) software package includes a full integration of the new DESIGNBASE surface innovation 2000 advanced modeling kernel, featuring superior free form surface and solid geometry modeling and unmatched design editing capabilities.
Major enhancements to complex surface and solid modeling allow for the design, modification, and manufacturing of today's most complicated parts. GMSWorks features an extensive, best of all worlds, combination of design editing capabilities. Design modifications can be accomplished in a variety of ways including direct geometry manipulation, advanced history management, or simply changing a parametric dimension. The updated graphical interface provides stunning 3-D visualizations of designs, taking full advantage of OpenGL to deliver higher quality images, faster rendering and a dynamic work environment.
An additional feature will allow a surface model (imported via IGES for example) to be brought into the system and, through a process called body healing and stitching, will pull the surfaces back together to create a solid model. Many other complex modeling functions are available as well. Of particular interest to complex part mold and tool makers are thin wall shelling, surface shell thickening, robust helical thread modeling, multiple trajectory surface skinning and self intersection repair.
What's New in GMSWorks V4.1
MSURF (Multiple Surface/Solid Machining)
AGILE Programming Language
AGILE is a high-level, compiled graphics programming language.
AGILE's versatility enables customization of C-Solution's Geometric Modeling Software (GMS) for specific needs.
AGILE can serve an interface between GMS and user-written applications. When combined with the GMS system, AGILE can significantly reduce the time required for the design and manufacturing cycle. It's free format, simplified concepts, and comprehensive diagnostics make it an ideal tool for non-programmers. It's structured programming, full algorithmic capability, scientific function library, and interface to C and FORTRAN provide the power desired by experienced programmers.
Product Capabilities
Benefits
execution of a program with varying input
Components and Features
segments of existing programs
created entities, or user input during program execution
program or interactively from the terminal
DRAFTING DESIGN SYSTEM
The GMS design system offers various packages of the C-Solution's products which are especially targeted for the drafts person and designer. GMS provides a low cost design and drafting solution.
Design
Drafting
Symbols
Benefits
GMSWorks N/C
An Integrated Product with C-Solution's GMS Software N/C is C-Solution's totally integrated solution for manufacturing.
Working with a design created in GMS (C-Solution's Geometric Modeling Software), the user can interactively develop a program for the N/C machine tool.
The user has the power to edit and manipulate the part program to optimize the results.
N/C software supports cavity and multi-surface machining, as well as 2- to 5 axis machining, 4-axis wire EDM, lathe threading, grooving, and drilling.
Mill machining includes point-to-point, automatic pocket and profiling, and parametric surface machining with such features as lace or non-lace motion, containment, optional gouge checking, and multiple tool axis control.
Lathe features offer rough and finish turning on outside, inside, or face shapes, and user-specified blanks, steps, and part shapes.
Additional N/C tools include user-defined tool libraries, an interactive tool path editor, and powerful N/C macros. N/C tool libraries allow the user to define tool parameters, access an interactive feed/speed calculator, and create multiple libraries for FMC/FMS environments.
The editor features a "play back" capability for displaying tool motion.
The N/C macros can be edited with AGILE (the GMS programming language) or with the text editor.
C-Solution's N/C package provides the tools necessary to produce all associated support documentation for the manufacturing operation.
This full-featured N/C package incorporates the "NC Engine" tools developed by Building Block Software, Inc.
N/C offers modalized operation, allowing the user to modify default parameters.
The interface is consistent with the GMS easy-to-use menus and icon display.
C-Solutions has developed a family of NC solutions which are powerful, flexible and easy to use.
GMSWorks NC was designed to operate in a multi-Cad environment where surface data is not always precise.
This significantly lessens the amount of time a user has to spend reconstructing geometry.
The user interface is intuitive and does not require significant training time.
GMSWorks NC supports 2 ½ to 5 axis machining including turning and wire EDM applications.
All programs are designed for automatic gouge checking and collision free machining.
MSURF – Multiple Surface Machining
In today’s environment NC programmers can spend more time cleaning up existing IGES files than actually creating tool paths.
The multiple surface machining package from C-Solutions can create tool paths from imperfect surface data.
Gaps and overlaps can be successfully machined without having to remodel the part.
Whenever two surfaces overlap (with different Z values) the tool path will be created on the upper surface.
Large gaps greater than the tool diameter will cause the tool to retract to the specified Z-plane before machining the next surface.
Cut limits can be defined in order to machine a specific area.
The user has complete control over which surfaces will be cut and which surfaces should be avoided.
Machining modals can be set dynamically or via an external file.
RUFF – Rough Milling
Rough milling supports both core and cavity machining.
An infinite number of islands can be defined when pocket milling.
Core machining is defined by a closed curve set.
Boundary conditions are checked at each Z-level and can be dynamically manipulated.
A surface normal feature will verify that the surface normal is correct when it encounters a vertical surface or a surface with a significant overhang.
A trim overhang feature will trim the boundaries at each level to the boundaries of the previous level in order to avoid machining overhanging regions.
Geometry can consist of surfaces, curves, bodies or faces.
SLICE – Z-level Machining
Slice is a Z-level machining program which machines complex parts consisting of multiple surfaces.
A slice application is parts which require ribs developed on steep surfaces which must be cut from top to bottom.
Slice can operate in either lace or non-lace modes.
EDM
The wire EDM package can create either two or four axis wire erosion paths with a minimum of user intervention.
This is accomplished through the use of macros.
Several modals can be preset and stored to reflect the needs of specific operations.
Cut options include conic, cylindrical or a sharp mode.
Display modals can be set so that ruled surface like connections are created to show how the wire will move.
An additional option to generate gears is included.
Post processors for most popular machines are also included.
GMSWorks NC is a sophisticated yet easy to use NC solution which was designed to operate in a complex environment.
Our comprehensive suite of NC solutions makes us the software of choice for the professional user.
C-Solution's GMS 3.x Release features an all-new solid modeler.
C-Solution's new solid modeler incorporates ACIS, a three-dimensional, boundary-representation, geometric modeler produced by Spatial Technology Inc.
ACIS, which is emerging as an industry standard, represents leading edge technology.
Its informationally complete data structure allows a high level interface between design and manufacturing, while offering open access and communications to other software products.
This next generation solid modeler brings together the separate worlds of wireframes, surfaces, and solids, by allowing these alternative representations
to coexist naturally in its data structure.
Solids modeling enables the user to advance to a new conceptual approach to design, creating models through explicit representations of 3-D objects, such as cones, cylinders, planes, spheres, and tori. Boolean operations may be applied to the solids.
Profiles composed of straight lines, arcs (of circles or ellipses), and non-uniform rational B-splines (NURBS) can be swept along a wire or around an axis to form a solid.
Slices may be created to study the intersections between two solid bodies.
The new solids capability functions within GMS with complete compatibility with all other GMS functionality.
In addition, use of C-Solutions analysis and production software tools and third party CAD/CAM/CAE products may utilize the geometry generated in solids.
ACIS is compiled, supported, and released only on current windowing platforms such as Sun Microsystems, Hewlett-Packard and NT workstations.
These systems not only offer the required programming constructs, but optimal speed and networking capabilities.
These CAD/CAM workstations are available directly through C-Solutions, with operating systems and software applications preloaded.
Support and supplies are also offered direct from C-Solutions.
C-Solution's SMART Solids Modeler is one of the first products built upon the ACIS Geometric Modeler kernel to become commercially available in the CAD/CAM/CAE marketplace.
While based on the emerging ACIS core standard, C-Solution's unique implementation offers users the opportunity to design in wireframe, surface, and solid models while maintaining continuity of the underlying geometry database.
Full compatibility between SMART and other C-Solutions products is assured.
Product Capabilities
C-Solution's SMART Solids Modeler can be used to create stereolithography parts directly from the ACIS ".sat" file. C-Solutions has a marketing agreement with Rapid Prototyping Corporation in Longmont, Colorado so that C-Solutions can quote and deliver STL parts directly to it's customer base.
This is another example of the C-Solutions philosophy to provide it's customer base with "one-stop shopping" for all it's software, hardware, and operating system needs.
Project Data Management
Project Data Management Software is available that works seamlessly with the other components of the GMS product line.
The comprehensive program provides all the features necessary to manage CAD/CAM projects, including GMS parts, N/C toolpaths, plot files, IGES files,
and more.
Providing project data management through all project phases is essential for companies employing concurrent engineering methodologies.
The GMS Data Management software is a network based product which manages project data, keeping track of who is working on a particular part, tracking modifications, and providing centralized data storage and archiving for easy reliable system administration.
All of this is provided with a simple, easy to use native OpenWindows user interface for running GMS and managing data.
We currently do not attempt to predict linear shrinkage or a quantifiable warpage display due to the limited capabilities and practical application of the algorithms currently available today.
We believe there are serious limitations and inaccuracies in current algorithms designed to determine molecular orientation effects, crystallization cooling effects, and most importantly, pressure-volume-temperature models and freeze points calculated without including super-cooling effects!
In addition to the questionable predictions obtained from warpage analysis algorithms, the additional preparation and interpretation time required of the user can drastically increase engineering overhead. SIMUFLOW users have consistently been able to detect and correct molding problems for more than 10 years by looking individually at the major contributing factors to warpage: frozen-in shear stresses, differential cooling effects, and frozen-in molecular orientations.
SIMUFLOW continues to be the premier simulation tool for optimizing molding and processing conditions thereby eliminating the majority of warpage concerns. Some of our customers are now using sophisticated hot runner molding techniques in order to more tightly control the filling and packing conditions. SIMUFLOW now has the ability to simulate Kaskaden (Cascade) Injection which allows each gate to be individually programmed to a specific opening and closing time, this allows unprecedented control over the filling process! Thus allowing an optimum filling and packing scenario to be achieved, especially applicable to molding parts containing long flow paths.
The user interface and ease of use of these software packages is very important in determining how useful it is to the user, which we believe is one of the largest advantages of the SIMUMOLD system over all of our competitors.
Some of these more intangible factors include:
These more intangible factors should be considered by anyone evaluating plastics analysis software. Our competitors software packages generally have poor user interfaces and integration between various analysis modules which means it can take a user much longer to get adequate results and to interpret the data. This leads to more expensive operating costs, mistakes in interpretation, and a general resistance to the use of the software on most projects. Results received too late or that are too expensive to obtain are of no practical use. C-Solutions continues to focus on injection molding solutions by providing the most accurate, cost effective, and easy to use software available anywhere. Software usability combined with state of the art technology are the driving factors for C-Solutions software development.
We specialize in injection molding simulation of thermoplastic and composite materials and do not provide software for other molding processes such as reaction molding, blow molding, thermoset molding, etc.
Kinetech
PVT / Material Testing - Consulting
Youssef Fakhreddine, Ph.D., President
Phone/Fax: 303-665-7609
We have a partnership with Kinetech Laboratories, based in Louisville Colorado, that provides material testing services for SIMUFLOW users, insuring the best possible results and maximum use of SIMUFLOW/SIMUMOLD capabilities.
For general information & help [email protected]
Copyright ©1999 C-Solutions, Inc. All rights reserved
VERICUT is software that simulates NC machining. It detects errors that could ruin the part, damage the fixture, break the cutting tool, or crash the machine.
VERICUT enables NC programmers to be certain the finished part will match the original design intent – without doing a single prove-out!
VERICUT works with G-codes and output from CAM systems.
Product Capabilities :
What's New?
Capabilities of VERICUT Software:
When we talk about "NC simulation/verification" we are really talking about four distinctive functions.
If you're shopping for a "NC simulation/verification" program, make sure it incorporates all of the following:
VERICUT features full 3D, solid model, shaded simulation of entire NC machine
tools and material removal.
This excellent visualization tool enables programmers and machinists alike
to preview exactly what will happen on the shop floor and check for collisions.
Many use VERICUT for electronic shop floor documentation.
VERICUT detects problems in the NC tool path program. It is a powerful visual inspection tool which highlights fast feed errors, gouges, and potential crashes/collisions. Programmers can detect and correct problems before prove-out.
With VERICUT you can virtually eliminate NC program mistakes, greatly reduce the time spent on prove-outs, and make the move to "lights-out" machining.
VERICUT identifies the tool path record responsible for an error. You can quickly verify the dimensional accuracy of the entire part with a full array of 3D measurement tools.
VERICUT compares the simulated part to the design model so you can be sure the machined part will match the design intent.
VERICUT performs constant gouge-checking.
VERICUT automatically determines the best feed rate for each segment of the tool path based on the machining conditions and amount of material removed.
Optimizing NC feed rates greatly reduces the time it takes to machine parts and improves the quality of surface finish. VERICUT is the only product that offers automatic feed rate optimization.
Copyright © 2000 CGTech All rights reserved
Copyright © 1996-2001 Ccs-TECH , Ltd. Last modified: January 8, 2001
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